S.Sun

Steven Sun

Mechanical Engineering @ Purdue University • President @ Boilerexams

I design, build, and test mechanical systems across robotics, advanced manufacturing, and biomedical research—taking complex engineering problems from concept to verified hardware.

Phone: (469) 974-1852
Location: West Lafayette, IN
View Resume (PDF) ↗LinkedIn ↗GitHub ↗YouTube ↗

Projects (14)

Boilerexams Platform Frontend & Infrastructure

Boilerexams Platform Frontend & Infrastructure

Software

Helped develop, maintain, and expand frontend features and server performance for a platform serving 10M+ submissions.

#JavaScript#Python#Next.js#Server Admin
Vascular Disrupting Agents (VDAs) for Kidney Cancer

Vascular Disrupting Agents (VDAs) for Kidney Cancer

R&D

Performed in-vivo surgery, cancer implantation, and testing of lab-developed VDAs yielding proven tumor necrosis.

#Biomedical#In-Vivo Surgery#Research#Data Analysis
NASA Planetary Hopper Subassembly

NASA Planetary Hopper Subassembly

Engineering

Designed multi-legged shock-absorbing planetary hopper mechanism for NASA CAD mission trade study.

#OnShape#CAD#Aerospace#Mechanism Design
Geographic Imaging Satellite CAD

Geographic Imaging Satellite CAD

Engineering

Complete assembly featuring solar panels, long-range relay antenna, star-trackers, and infrared barometers.

#OnShape#CAD#NASA#Drafting
FRC Robot Drivetrain, Intake & Climbing Arm

FRC Robot Drivetrain, Intake & Climbing Arm

Engineering

Designed intake & articulated climbing subsystem under weight constraints. Integrated autonomy logic.

#Java#Robotics#SolidWorks#Siemens NX
Automated Cruise Control Differential Modeling

Automated Cruise Control Differential Modeling

R&D

Differential equation analysis estimating dynamic fuel/power efficiency gains across vehicle profiles & weather conditions.

#MATLAB#Differential Equations#Python
Lil' Blazer Engine

Lil' Blazer Engine

Engineering

Recreation of classic lighter technology into a functional tabletop engine.

#SolidWorks#CAD#Engine Design#Mechanism#NX
2-Wheel Steering Cart

2-Wheel Steering Cart

Engineering

Parametric utility cart assembly featuring front-axle 2-wheel steering.

#CAD#SolidWorks#Assembly#Kinematics#NX
Custom Air Filter Cover

Custom Air Filter Cover

Engineering

Custom replacement air filter shroud modeled for improved visual profile.

#NX#CAD#Rapid Prototyping
Ergonomic Phone Display Mount

Ergonomic Phone Display Mount

Engineering

Multi-axis display stand designed to replace sharp metallic desk holders.

#Siemens NX#CAD#Product Design
PVDF Nanofiber Energy Harvester

PVDF Nanofiber Energy Harvester

R&D

Built custom test rigs converting mechanical strain into 4mW output; led sub-team through validation.

#Nanofibers#Test Rigs#Prototyping#Data Processing
PCB Measurement Automation

PCB Measurement Automation

Quality

Developed automated measurement programs for Keyence optical inspection systems.

#Keyence#Quality#PCB#Automation
NCR & CAPA Distribution Workflow

NCR & CAPA Distribution Workflow

Quality

Programmed automated routing system to shuffle and distribute non-conformance records.

#Process Automation#NCR/CAPA#Quality Engineering
PCB Defect Tracking & Volley System

PCB Defect Tracking & Volley System

Quality

Built custom program to log, volley, and resolve component defect tickets.

#Defect Tracking#SMT Assembly#IPC/ISO

Work Experience

Full Resume PDF ↗
Quality Engineering Intern @ Creation TechnologiesMay 2026 – Aug 2026
  • Investigated NCRs and CAPAs on active EMS production lines using root-cause analysis to implement containment actions.
  • Authored & executed IQ/OQ/PQ validation protocols for Nordson X-Ray, ERSA Versaflow Selective Solder, Juki SMT lines, and Electrovert Wave Solder equipment.
  • Managed daily Material Review Board (MRB) triage for non-conforming materials to minimize line downtime.
  • Monitored yield, defect, and scrap metrics across SMT and box-build assembly; operated Keyence measurement tools per IPC/ISO standards.
Content Creator & President @ BoilerexamsOct 2025 – Present
  • Lead student platform serving 23 courses with 10M+ student submissions across Purdue University.
  • Authored interactive exam questions and comprehensive video explanations for MA261 (1.8M student submissions, 108K hours studied).
Radiology Research Intern @ UT Southwestern Medical CenterJun 2024 – May 2025
  • Performed in-vivo murine surgical procedures for controlled cancer implantation under faculty supervision; achieved 90% treatment success rate.
  • Collected imaging & response data evaluating therapeutic effectiveness; co-authored abstract submitted to BMES.
Intern / CAD Lead & Presenter @ NASA Texas High School Aerospace ScholarsAug 2023 – May 2025
  • Completed NASA-aligned engineering curriculum; applied 3D parametric modeling and systems trade studies to aerospace mission design challenges.
  • Led mechanical CAD subassemblies and presented trade study findings to NASA engineers.
Mechanical & Programming Lead @ FIRST Robotics CompetitionAug 2022 – May 2025
  • Led subsystem design from concept to competition; designed and fabricated drivetrain and actuator systems, lowering chassis weight 25% and increasing speed 15%.
  • Integrated sensors and autonomous control logic to improve cycle time by 1.5x; qualified for State and World Championships.
Intern / Team Lead @ CAST-STEM Research ProgramJun 2023 – Aug 2023
  • Designed and tested PVDF nanofiber energy-harvesting structures converting mechanical strain into 4 mW electrical output per action.
  • Built custom test rigs and led a 4-student sub-team coordinating fabrication and experimental validation.

Featured Content & Videos

Lagrange Multipliers

Constrained optimization breakdown with geometric intuition and step-by-step unit circle example.

Stokes' Theorem Concept

Boilerexams visual breakdown connecting surface curl to boundary circulation in 2D and 3D.

MA261 Exam 2 Survival Guide

Full review covering Lagrange multipliers, double/triple integrals, center of mass, and line integrals.

After You Study Calc 3 for 7 Hours

The realistic aftermath of a late-night multivariable calculus study session.

i hated everyone.

Personal reflection on high school comparison, quiet resentment, and making peace with yourself.

Love and Chainsaw Man

Thoughts on relationships, loneliness, and embracing uncertainty inspired by the Reze Arc movie.

cookies.

A chill baking vlog making homemade brown butter chocolate chunk cookies.

Let the World Catch Up to You

Short motivational perspective on moving at your own pace without feeling behind in life.

A Quiet Night at Purdue University

Solo night walk across Purdue campus reflecting on college, quiet moments, and growth.